Round thing

Interdisciplinary team from TU Darmstadt wins DFG student competition

2024/05/23 by

Students from the Departments of Electrical Engineering and Information Technology and Mechanical Engineering at the Technical University of Darmstadt have shone in the student competition of the German Research Foundation's (DFG) priority programme “Sensor-integrating machine elements” and won first place.

The task of the competition was to develop a 3D-printed, smart and self-sufficient sphere that can record, analyse and transmit its path in space in three dimensions using a sensor system integrated into its interior. The sphere also had to be able to distinguish between rolling and sliding and must not have any imbalance. This means that the centre of gravity of the sphere, including the sensors, circuits, power supply and transmitter and receiver for data transmission, had to be positioned exactly in the centre of the sphere.

A maximum diameter of 12 cm was permitted for all of this. The sphere also had to be stable and withstand a fall from a height of 30 cm onto a stone floor.

To develop the sphere, the team – Simon Dechant, Jan-Gode Pösnecker, Daniel Schmitt from the Department of Electrical Engineering and Information Technology (etit) and Simon Emmert, Daniel Heiner Seip from the Department of Mechanical Engineering – had access to the laboratories of Professor Mario Kupnik's Lab of Measurement and Sensor Technology (MUST). They were supervised by the scientists there (Felix Herbst, Professor Mario Kupnik) as well as scientists from the Labs of Product Development and Machine Elements (PMD) (Richard Breimann, Professor Eckhard Kirchner) and Integrated Electronic Systems (IES) (David Riehl, Professor Klaus Hofmann).

Passed the practical test on the course

The final competition took place in Dresden on 13 May. In an exciting event, all participating groups presented their spheres and demonstrated their function in an obstacle course. The TU Darmstadt team impressed the jury and won the competition. The two other podium places went to RPTU Kaiserslautern, closely followed by TU Munich.

In September, the winning team is invited to present their sphere to a larger audience at the SPP Summer School in Munich and gain further insights into current research in the field of sensor-integrating machine elements.

DFG Priority Programme 2305

As part of the DFG Priority Programme 2305 – Sensor-integrating machine elements as pioneers of comprehensive digitalisation, ten sub-projects are researching the scientific basis for sensor-integrating machine elements (SiME) and their methodologically supported design and system integration. Among other things, the focus is on sensor technology, data transmission, energy supply and feedback to the respective machine element. Scientists from etit are leading the SiSmaK sub-project, in which sensor-integrating screws for multi-axial force measurement and the derivation of a design methodology for sensor integration in closed cylindrical machine elements are being researched.

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